Conveyors are an integral part of warehouse operations. They contribute significantly to productivity and efficiency as well as quality control and personnel safety. The type of conveyor used in a particular application depends on many factors, including the size and weight of the product to be transferred, whether it is carried from one level to another, and many other factors.
Conveyors, like other material handling equipment, must be matched to their function. But cost is also a concern. Certainly, one conveyor cannot replace another because it is less expensive. However, there are ways to keep costs under control.
One way to control costs is to look for used conveyors that can meet specifications. Look for used equipment from large companies like Reflex Equip that is moving, resizing or updating their warehouse operations. Recycled equipment can be a great investment.
Conveyors fall into four basic categories: gravity, power, flexible, and lift/carousel. With gravity conveyors, products are moved or pushed by gravity. A motor rotates with an electric conveyor. Flexible conveyors are just that: they can be gravity- or motor-driven, depending on the application. Elevators and carousels move products vertically or horizontally to take orders. Conveyors that fit into these two categories - gravity and power - are described here.
Affordable material handling equipment
The representatives of gravity conveyors are gravity conveyor and gravity roller conveyor. The conveyors are a series of smaller steel wheels and can handle items wider than this. Roller conveyors are intended for heavy, uneven and loosely packaged products and usually have spring-loaded axles.
Power conveyors include live roller, inline, accumulation, chain-drive, sorting, and pallets. Live roller conveyors are driven by belts or O-rings and come in various size sections. Inline conveyors can move products from one level to another. Depositing conveyors collect and hold materials to await action down the line.
Chain-driven conveyors can move the heaviest palletized loads and drums. Sortation conveyors allow products to be merged, separated and diverted in multiple directions. Pallet conveyors transport palletized loads to, stop, deposit or stage and are ideal for conveying heavy items.
Determining which type of conveyor system will meet a particular need can be a challenge, and the first choice may not be the best. It may be a good idea to take advantage of the design capabilities of some warehouse equipment dealers. A well-designed material handling system can result in lower costs because more efficient conveyors can be used or less expensive conveyors will work just as well.
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